Pipe Fabrication Solutions
At Ahern, fabrication services are our specialty. We pre-fabricate pipe spools, mechanical components, skids, and multi-trade modules that ship to various project sites throughout North America. Ahern’s capabilities and expertise allow us to be a valued partner within numerous markets that cover different contract structures. We are here to assist your team in all aspects of a project including design, budgeting, supply chain, production, and shipment.
Ahern has shipped more than 81,000 spools since 2011: 95% of our shipments arrived per the client's installation schedule.
- Bloomingdale, IL
- All piping was delivered one week ahead of schedule
- Completed within 1.1% of its original estimate
- Queens, NY
- 99.7% of the 993 total spools were problem free
- All deliveries were on time or ahead of schedule
- Brownsville, TN
- 100% on-time delivery
- 98.1% of our welds passed x-ray testing on the first pass
- West Olive, MI
- Field crew holds an average of 15 years of experience
- All work completed within estimated budget
- Manhattan, NY
- All 40 welders who worked on this project are industry certified
- Ahern met revised delivery dates
- Noble County, OH
- Ahern’s x-ray pass rate was 99.07%
- Final project costs were within 1% of the estimated cost
- No OSHA recordables or lost-time injuries
- Mansfield, LA
- Ahern's field team averaged 15 years of experience
- No warranty rework
- 100% on-time completion
- Rothschild, WI
- Project was completed one month ahead of schedule
- 100% of Ahern’s welders were industry certified
- Kings Mountain, NC
- Completed project one month ahead of schedule
- No OSHA recordables
- Middletown, OH
- Ahern’s project team averaged 25 years on experience
- 97% x-ray pass rate
- Sheboygan, WI
- 100% x-ray pass rate
- 100% on-time delivery
- Madison, WI
- 100% of the loads were delivered on time
- 95% x-ray pass rate
- Pardeeville, Wisconsin
- All 1,092 pipe spools were delivered on time
- 100% of the spools passed Ahern’s and customer’s QC inspections
- Mansfield, LA
- Pipe fabrication crew averaged 15 years of experience
- No OSHA recordables or lost-time injuries
- Freeman, VA
- 100% of Ahern’s shop welders were industry certified
- X-ray testing with 98.3% pass rate
- Met the on-site delivery deadline
- Pontiac, IL
- 28 certified welders who averaged 24 years of experience
- X-ray testing with a 99.5% pass view rate
- Project was completed one month ahead of schedule
- Newark, NJ
- 100% of Ahern’s shop welders were industry certified
- Ahern completed the project within 1% of the original estimate
- Pine Grove, WV
- All 30 welders were industry certified or licensed
- All 58 spools were delivered on time
- Sayreville, NJ
- Of the 148 total spools, there were no customer reported problems
- Ahern’s fabrication shop averaged 25 years of experience
- Vernon Hills, IL
- Load was delivered on time
- Zero quality-related problems
- No OSHA recordables or lost-time injuries
We provide the full range of pipe fabrication services for various power plant types including Biomass, Cogeneration, Combined Cycle, Hydro, Nuclear, Single-Cycle, Solar, and Thermal. Our range of capabilities in various materials, products, and specification requirements offer a single source for any energy infrastructure project.
Whether working in a municipal or private industrial facility, our expertise in water/wastewater improves the environment and ensures personal comfort and well-being. From manpower to equipment, we have the resources needed to complete your project on time. We’ve invested in specialty equipment that allows for immediate attention to your pipe fabrication needs. We provide a full range of fabrication services for various stages within the treatment and processing cycle including Aeration, Coagulation, Desalination, Disinfection, Filtration, Pre-Chlorination, and Sedimentation.
We offer custom process pipe and skid fabrication for pipeline and facility construction projects as a single-source provider.We provide a full range ofwelding, painting, quality control, and miscellaneous fabrication services for various stages within the oil and gas processing cycle including conversion, purification, and separation. Projects consist of launcher/receiver stations, metering stations, compressor stations, processing facilities, and transmission sites.
Fabricating process piping systems for food and beverage customers is a project challenge best handled by trained experts. Adherence to stringent customer specification requirements is proven by our track record of successful projects that cover a wide variety of clients and food process project types like manufacturing plants, packaging facilities and distribution centers
State of the art manufacturing facilities are being built throughout the world. These facilities require a plethora of mechanical systems to support them daily. From new build to maintenance, we can deliver process mechanical and piping solutions specific to your facility.
Our industrial plant expertise covers a wide variety of applications such as chemical processing, mining, and agricultural projects. Given the many different types of processing facilities that require mechanical and piping systems – from design, fabrication, and installation you want a company like Ahern has over 140 years of construction industry experience to tap into for your next project.
Installation of mechanical, electrical, and plumbing systems can require meticulous attention to detail and precise coordination with multiple trades. The prefabrication of multi-trade racking systems allows multiple mechanical components to be constructed in an offsite temperature-controlled environment.
It's much too easy to fall into the trap of a choosing your Pipe Fabricator with cost savings at the forefront. Especially when low cost more often than not means low quality, leading to an overall poor return on investment. Don't underspend on your pipe fabrication project just to spend more on tweaks and routine maintenance.
In the past 9 years, 77% of projects were from repeat clients.
